VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
7.1. Coupling
7.1.1. Features of the device
7.1.2. Adjustment of a drive of deenergizing of coupling
7.1.3. Prorolling of a hydrodrive of coupling
7.1.4. Removal and coupling installation
7.1.5. The coupling control
7.1.6. Removal and installation of the worker and the main thing of cylinders of a drive of coupling
7.1.7. Dismantling, the control, repair and assemblage of the main thing and the worker of cylinders
7.1.8. Check of the main cylinder of a drive of coupling at the stand
7.1.9. Possible malfunctions of coupling, their reason and elimination methods
7.2. A transmission
7.3. Kardannaja transfer
7.4. The back bridge
8. A running gear
9. A steering
10. Brake system
11. An electric equipment
12. A body
13. Features of repair
14. Appendices


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7.1.7. Dismantling, the control, repair and assemblage of the main thing and the worker of cylinders

THE MAIN CYLINDER

Details of the main cylinder

1 – the case;
2 – a lock washer;
3 – the union;
4 – a lining;
5 – a cap;
6 – a lock ring;
7 – the pusher piston;
8 – a sealing ring;
9 – the piston of the main cylinder;
10 – a spring

PERFORMANCE ORDER
1. Turn out a stopper, remove a protective rubber cap 5 and a lock ring 6. It will allow to take out from the case the piston 7, the sealing ring 8, the floating piston 9 with a sealing ring and a returnable spring 10 pistons.
2. The mirror of the cylinder and an external surface of the piston should not have damages and рисок. Internal diameter of the serviceable main cylinder should be:
19,05 0,025 Mm.
–0,015
3. Check up a condition of a returnable spring of the piston and replace it if it has lost elasticity.
4. Replace sealing rings. Check up a protective cap on the back end of the cylinder and if the cap is damaged, replace its new. Before assemblage accurately clear and wash out details a brake liquid. Do not suppose hit on a detail of mineral oil, gasoline, kerosene or diesel fuel as from these substances rubber consolidations inflate.
5. After check of all details collect the main cylinder in an order, the return to dismantling; and all parts of the cylinder grease with a brake liquid or a liquid for preservation НГ-213.

THE WORKING CYLINDER

Details of the cylinder of a drive of deenergizing of coupling (the working cylinder)

 
1 – the case;
2 – the union;
3 – a cap;
4 – a pusher;
5 – a sealing ring;
6 – the piston;
7 – a sealing ring;
8 – a plate;
9 – a spring;
10 – a washer;
11 – a lock ring

PERFORMANCE ORDER
1. Turn out a stopper, remove a protective cap 3 together with a pusher 4, take out the piston and disassemble it, preliminary having removed a lock ring 11.
2. After dismantling accurately wash out and check up all parts as it is specified for the main cylinder. Installation of the deformed pusher is not supposed.
3. After check start assemblage (an order, return to dismantling), greasing details with a liquid for a hydrodrive.

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7.1.6. Removal and installation of the worker and the main thing of cylinders of a drive of coupling
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7.1.8. Check of the main cylinder of a drive of coupling at the stand