VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
7.1. Coupling
7.2. A transmission
7.2.1. Features of the device
7.2.2. Removal and installation
7.2.3. Dismantling and assemblage
7.2.4. Check of a technical condition
7.2.5. Possible malfunctions of a transmission
7.3. Kardannaja transfer
7.4. The back bridge
8. A running gear
9. A steering
10. Brake system
11. An electric equipment
12. A body
13. Features of repair
14. Appendices


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7.2.2. Removal and installation

Drive of deenergizing of coupling

1 – оттяжная a plug spring;

2 – a counternut;

3 – an adjusting nut of draught;

4 – шплинт;

5 – a plug of deenergizing of coupling;

6 – a pusher;

7 – a bolt of fastening of the working cylinder to картеру couplings;

8 – the working cylinder of a drive of deenergizing of coupling

Elastic муфта connections карданного a shaft with a transmission

1 – bolts of fastening of a flange карданного a shaft to elastic муфте;

2 – nuts of bolts of fastening of a flange of a secondary shaft of a transmission to elastic муфте;

3 – adaptation A.70025;

4 – elastic муфта;

5 – a cross-beam of a back engine mount

Removal
PERFORMANCE ORDER
1. Establish the car over a viewing ditch or on the lift, put an emphasis under forward wheels and will hang out the back bridge with one or from two parties. Release a lay brake and establish the gear change lever in neutral position. Disconnect wires from the storage battery.
2. Remove a forward rug of a floor and an external cover of the lever of a gear change, then remove a plastic cover and a sealant.
3. Press downwards a core 32 (fig. the Transmission) the lever see and a screw-driver or any other pointed tool take out запорную the plug 36 of a flute on a core of the lever and remove a core.
4. Disconnect a suspension bracket of pipes and mufflers in a back part of the car, and then a pipe of mufflers from a reception pipe. Disconnect a collar of fastening of a reception pipe to a transmission. A key 02.7812.9500 turn away a nut of fastening of a reception pipe of mufflers to a final collector and remove a pipe downwards.
5. Turn away the bottom bolts of fastening of a cover картера couplings.
6. Disconnect a wire of connection with "weight" from картера couplings and wires from the switch of a lantern of a backing.
7. Unhook оттяжную a spring 1 from a plug of 5 deenergizings of coupling (fig. the Drive of deenergizing of coupling see) and remove шплинт 4 from a pusher 6. Disconnect the working cylinder 8 from картера couplings. Thus the cylinder 8 connected to the pipeline, going to the main cylinder of a drive of deenergizing of coupling, remains on the car that excludes loss of a brake liquid and necessity of the subsequent prorolling of a hydraulic drive of deenergizing of coupling.
8. Remove a safety arm карданного a shaft. Disconnect a flexible shaft of a speedometer from a speedometer drive.
9. Put on on elastic муфту 4 (fig. Elastic муфта connections карданного a shaft with a transmission) collar А.70025 see and tighten it. It will facilitate removal and the subsequent installation elastic муфты. Turn away a nut 2 and, scrolling карданный a shaft, remove bolts of fastening elastic муфты 4 to a flange of a secondary shaft of a transmission. Lower and take aside forward карданный a shaft with муфтой.
10. Turn on шарнирным a face key 02.7812.9500 bolts of fastening of a starter to картеру couplings and release it.
11. Turn away bolts of fastening of a cover картера couplings.
12. A detachment a support of a back engine mount from a cross-beam, and then remove a cross-beam, supporting a transmission from below.
13. Put under картер transmissions a special support on the hydraulic lift. Шарнирным face key А.55035 turn away bolts of fastening and remove a transmission together with картером couplings, having displaced it to a back part of the car so that to take a primary shaft of a transmission from the forward bearing and from a nave of a conducted disk of coupling.
The prevention

At removal or transmission installation categorically it is forbidden опирать the end of a primary shaft on a persistent flange of a press spring of coupling not to deform connecting plates of coupling.


14. Transmission installation is made in an order, the return to removal. Before installation apply a thin film greasings ЛСЦ-15 (ЛИТОЛ-24) on шлицевой the end of a primary shaft and centre оправкой А.70081 a conducted disk of coupling (fig. the Centering of a conducted disk of coupling with the help оправки А.70081 see).

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7.2.3. Dismantling and assemblage