VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
7.1. Coupling
7.2. A transmission
7.2.1. Features of the device
7.2.2. Removal and installation
7.2.3. Dismantling and assemblage
7.2.4. Check of a technical condition
7.2.5. Possible malfunctions of a transmission
7.3. Kardannaja transfer
7.4. The back bridge
8. A running gear
9. A steering
10. Brake system
11. An electric equipment
12. A body
13. Features of repair
14. Appendices


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7.2.3. Dismantling and assemblage

Interior картера couplings

Red arrows specify fastening nuts картера couplings to a transmission.

The white arrow specifies an aperture in a forward cover for release of oil from картера transmissions that did not occur замасливание coupling disks.

Interior of a back cover of a transmission

The arrow specifies a direction, in which it is necessary to move the lever to deduce it from gearing with heads of rods of a gear change and to remove a back cover of a transmission.

1 – the screw with a fastening ear оттяжной springs of the lever of a gear change;

2 – оттяжная a lever spring;

3 – the gear change lever;

4 – the screw of restriction of a cross-section course of the lever

Gear change drive

1 – a plug of inclusion of a backing;
2 – оттяжная a spring of the lever of a gear change;
3 – a directing cup of the lever;
4 – a spherical support of the lever;
5 – the gear change lever;
6 – a spherical washer;
7 – a lever spring;
8 – a lock ring;
9 – запорная the plug демпфера;
10 – elastic plugs демпфера;
11 – the remote plug демпфера;
12 – a persistent pillow демпфера;
13 – a core of the lever of a gear change;
14 – a plug of inclusion III and IV transfers;
15 – a plug of inclusion I and II transfers;
16 – a rod of a plug of inclusion I and II transfers;
17 – a rod of a plug of inclusion III and IV transfers;
18 – a rod of a plug of inclusion of a backing;
19 – blocking crackers;
20 – a cover of clamps;
21 – the plug;
22 – a clamp spring;
23 – a clamp ball;
24 – a back cover of a transmission;
25 – the switch of a lantern of a backing;
26 – the remote plug of a rod of a plug of a backing

Details of a primary shaft

1 – a lock ring;
2 – a spring washer;
3 – the bearing;
4 – a primary shaft;
5 – a synchronizer spring;
6 – a blocking ring of the synchronizer;
7 – a lock ring;
8 – the bearing

Details of a secondary shaft
1 – a lock ring;
2 – a spring washer;
3 – a synchronizer nave;
4 – муфта the synchronizer;
5 – a lock ring;
6 – a blocking ring of the synchronizer;
7 – a synchronizer spring;
8 – a washer;
9 – a gear wheel of III transfer;
10 – a secondary shaft;
11 – a gear wheel of II transfer;
12 – a washer;
13 – a synchronizer spring;
14 – a blocking ring;
15 – a lock ring;
16 – a synchronizer nave;
17 – муфта the synchronizer;
18 – a lock ring;
19 – a blocking ring of the synchronizer;
20 – a synchronizer spring;
21 – a washer;
22 – a gear wheel of I transfer;
23 – the plug of a gear wheel of I transfer;
24 – the bearing;
25 – backing gear wheels;
26 – a spring washer;
27 – a lock ring;
28 – a gear wheel of a drive of a speedometer;
29 – the back bearing;
30 – an epiploon;
31 – a flange elastic муфты;
32 – a nut;
33 – a sealant;
34 – an aligning ring;
35 – a lock ring

Details of the lever of a gear change

1 – a bolt оттяжной springs;
2 – a washer;
3 – оттяжная a spring;
4 – a lining;
5 – a directing cup;
6 – a lining;
7 – a washer;
8 – a restrictive bolt;
9 – the gear change lever;
10 – a spherical support;
11 – a spherical washer;
12 – a spring;
13 – a basic washer;
14 – a lock ring;
15 – a lining;
16 – a flange;
17 – a spring washer;
18 – a nut;
19 – a cuff;
20 – an internal cover;
21 – a lever core;
22 – the handle;
23 – a persistent pillow;
24 – the elastic plug;
25 – the remote plug;
26 – the elastic plug;
27 – запорная the plug

Dismantling

PERFORMANCE ORDER
1. Wash out a transmission and establish it at the stand. Merge oil and remove the bottom cover with a lining.
2. Remove a plug of a drive of deenergizing of coupling, and from the directing plug of a forward cover of a transmission – муфту in gathering with the bearing and a connecting spring.
3. Remove картер couplings with a lining and a forward cover of a transmission (together with an epiploon and a spring washer) (fig. the Interior картера couplings see).
4. Remove a drive of a speedometer with a lining and the switch of a lantern of a backing, being careful not to deform its case.
5. Turn out a bolt of fastening of a plug of switching III and IV transfers. Establish on a primary shaft a clamp 41.7816.4068 or simultaneously include two transfers. It will prevent проворачивание primary, secondary and intermediate shaft and will allow to execute the subsequent operations on dismantling.
6. Remove a lock ring from the end of a secondary shaft of a transmission.
7. Having unbent a lock washer, turn away a nut on some turns to shift aligning ring elastic муфты, and again wrap a nut. Pusher А.40006/1 with stripper А.40005/4 remove from the end of a secondary shaft aligning ring elastic муфты карданного a shaft.
8. Remove from the end of a secondary shaft a sealant of an aligning ring elastic муфты, turn away a nut and a stripper 4 А.40005/3/9B/9 remove a flange elastic муфты 1 (2 – bolts of fastening of the adaptation to a flange; 3 – a lath 9С stripper А.40005/3).
9. Remove a back cover of a transmission, having turned away a nut of its fastening and the screw 4 (fig. the Interior of a back cover of a transmission) restrictions of a cross-section course of the lever see, and also having moved to the left the gear change lever to release it from rods of inclusion of transfers.
10. Remove from a secondary shaft the back bearing. Remove a leading gear wheel of a drive of a speedometer.
11. Remove from a rod of inclusion of a backing a plug with the remote plug, and from an axis – an intermediate gear wheel of a backing.
12. Remove a lock ring of a leading gear wheel of a backing from an intermediate shaft; remove a gear wheel and a spring washer.
13. Remove a lock ring of a conducted gear wheel of a backing from a secondary shaft, pressing оправкой 41.7816.4069 spring washer to unload a lock ring. Remove a conducted gear wheel of a backing and a spring washer.
14. By means of figured оправок (type of screw-drivers) and rod выколоток take out from картера transmissions forward and back bearings промежупромежуточного a shaft. On internal rings двухрядного the forward bearing put labels on which these rings establish on former places in an external ring of the bearing.
15. Take out from картера transmissions an intermediate shaft, inclining it, as is shown in drawing.
16. Uncover 20 (fig. a gear change Drive see) clamps of rods together with a lining, take out springs and balls of clamps. Take out from картера transmissions a rod 18 backings, a rod of 17 plugs of switching III and IV transfers. Turn away a bolt of fastening of a plug I and II transfers, take out a rod and plugs. Taking out rods, simultaneously remove three blocking crackers 19.
17. Turn away screws of fastening of a lock plate of the intermediate bearing of a secondary shaft a drill-screw-driver and remove a lock plate of the intermediate bearing of a secondary shaft and an axis of an intermediate gear wheel of a backing (an arrow the direction of a shock course of a holder of a screw-driver is shown at blow by a hammer).
18. With the help оправок (type of screw-drivers) take out a primary shaft together with the bearing and a ring of the synchronizer and remove the needle bearing from the forward end of a secondary shaft.
19. Beat out from the intermediate bearing a secondary shaft, take out the intermediate bearing and, having inclined, as is shown in drawing, take from картера a secondary shaft in gathering with gear wheels, муфтами and rings of synchronizers. Remove from a shaft муфту the synchronizer III and IV transfers.
Dismantling of a primary shaft
20. Cнимите a lock ring 7 (fig. of the Detail of a primary shaft see), a blocking ring 6 and a spring 5 synchronizers.
21. Establish a shaft on a press and, having compressed оправкой 41.7816.4069 spring washer 2, remove a lock ring 1, then a spring washer and the bearing 3.
Dismantling of a secondary shaft
22. Remove from the back party of a shaft a gear wheel 22 (fig. of the Detail of a secondary shaft see) 1st transfers with the plug 23, a nave 16 with sliding муфтой switchings I and II transfers, a gear wheel of 11 II transfer together with a blocking ring 14 synchronizers.
23. Establish a secondary shaft with оправкой 41.7816.4069 on a press, enclose under a gear wheel of III transfer basic half rings 3, and, pressing оправкой a spring washer, remove a lock ring 2, then a spring washer 4, a nave sliding муфты switchings III and IV transfers and a gear wheel of III transfer.
Dismantling of the lever of a gear change and back cover
24. Remove a cuff 19 (fig. of the Detail of the lever of a gear change see), a cover 20 levers, then a lock ring 14, a washer 13, a spring 12 and a spherical washer 11.
25. Turn away a nut of fastening of a flange 16, disconnect оттяжную a spring 3 levers from an ear of a bolt 1 and remove the lever together with a flange, a support 10 and a cup 5.

Installation on secondary to a shaft of a lock ring of a gear wheel of a backing

1 – a spring washer;

2 – оправка 41.7816.4069;

3 – запорное a ring;

4 – a backing of a secondary shaft


Assemblage

PERFORMANCE ORDER
Transmission assemblage is spent in sequence, return dismantling. Thus consider that:
      – The spring 22 (fig. a gear change Drive see) ball of a clamp of a rod of a plug of a backing differs from others elasticity, it is painted in green colour or has кадмиевое a covering;
      – At installation картера couplings with a forward cover of a transmission, the aperture in a forward cover should be located how is shown on fig. the Interior картера couplings;
      – Before installation a working surface of epiploons cover with greasing ЛИТОЛ-24;
      – At installation of a lock ring of a gear wheel of a backing use оправку 41.7816.4069, and at installation of bearings and epiploons of shaft use оправками 41.7853.4028, 41.7853.4032, 41.7853.4039.

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7.2.4. Check of a technical condition