VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
3.1. Features of the device
3.2. Possible malfunctions of the engine, their reason and elimination methods
3.3. Removal and engine installation
3.4. Engine dismantling
3.5. Engine assemblage
3.6. Bench tests of the engine
3.7. Engine check on the car
3.8. The block of cylinders
3.9. Pistons and rods
3.10. A cranked shaft and a flywheel
3.10.1. Features of the device
3.10.2. Clearing of channels of system of greasing
3.10.3. Radical and шатунные necks
3.10.4. Loose leaves of radical bearings
3.10.5. A flywheel
3.10.6. Check of an axial backlash of a cranked shaft
3.11. A head of cylinders and клапанный the mechanism
3.12. A camshaft and its drive
3.13. Cooling system
3.14. Greasing system
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
8. A running gear
9. A steering
10. Brake system
11. An electric equipment
12. A body
13. Features of repair
14. Appendices



3.10. A cranked shaft and a flywheel

The basic sizes шатунных and radical necks of a cranked shaft and them галтелей

Cranked shaft

The cranked shaft – five-basic, is cast from pig-iron. Surfaces of necks of a shaft are tempered by currents of high frequency on depth of 2-3 mm. In the back end of a cranked shaft the nest under the forward bearing of a leading shaft of a transmission on which external diameter the flywheel is aligned is executed.

Шатунные and radical necks of a cranked shaft incorporate channels on which oil for greasing шатунных bearings is brought. Technological exits of channels are closed колпачковыми заглушками, which запрессованы and for reliability зачеканены in three points.

For prolongation of service life of a cranked shaft possibility of repolishing of necks of a cranked shaft is provided at deterioration or damage of their surfaces. Grinding diameters of necks decrease for 0,25, 0,5, 0,75 and 1,00 mm.

Loose leaves radical and шатунных bearings

Loose leaves radical and шатунных bearings the steel-aluminium. The top loose leaves 1, 2, 4 and 5th radical bearings have a flute on an internal surface, and bottom without a flute (till 1987 the bottom loose leaves of these bearings were established with
Flute). Loose leaves of central (3rd) radical bearing differ from the others большей in the width and absence of a flute on an internal surface. All loose leaves шатунных bearings without the flutes, identical and interchangeable.


The flywheel is cast from pig-iron and supplied by a steel gear wreath for start-up of the engine by a starter. The flywheel is established on a cranked shaft so that the label (cone-shaped лунка about a gear wreath) was against шатунной necks of 4th cylinder. The label serves for definition ВМТ in the first and fourth cylinders.

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3.9.11. Parallelism of axes of the bottom head of a rod and a piston finger
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3.10.1. Features of the device