VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
8. A running gear
9. A steering
10. Brake system
11. An electric equipment
12. A body
12.1. Features of the device
12.2. Repair of a skeleton of a body
12.3. Paint and varnish coverings
12.3.1. Polishing
12.3.2. A repaint of a body synthetic enamel
12.3.3. Colouring of separate details
12.4. Anticorrosive protection of a body
12.5. Doors
12.6. A cowl, a luggage carrier cover, bumpers
12.7. Osteklenie bodies and a windscreen washer
12.8. The panel of devices
12.9. Seats
12.10. A heater
12.11. Possible malfunctions of a body, their reason and elimination methods
13. Features of repair
14. Appendices



12.3.2. A repaint of a body synthetic enamel

1. Wash up a body water and, шпателем or a brush, remove an old exfoliating covering from defective sites.
2. Spend wet grinding of painted surfaces by grinding skins 55С 4-П. At a small thickness of the covering which do not have mechanical damages, grind a surface to эпоксидного a ground of factory colouring. At considerable corrosion, and also the surfaces earlier painted by nitroenamel, smooth out to metal.
3. Wash up a body water, blow compressed air and dry up.
4. Degrease painted surfaces uajt-spiritom or gasoline-solvent БР-1 and miss the mark with sealing mastic «пластизоль Д-4А» welded seams and joints of the replaced details. Remove surpluses of mastic the rags moistened uajt-spiritom.
5. The surfaces which are not subject to colouring, isolate a dense paper and a sticky tape.
6. On the sites of the surface which have been smoothed out to metal, put краскораспылителем ground ГФ-073 and give endurance of 5 minutes
7. Viscosity of a ground should be 22–24 with at temperature 20 ° With on вискозиметру ВЗ-4. Dilute a ground ксилолом.
8. Then краскораспылителем put эпоксидный ground ЭФ-083 on the surfaces covered with ground ГФ-073, and also on replaced кузовные to a detail, and dry at temperature 90 ° With, within 60 minutes Before drawing, add in ground ЭФ-083 сиккатив НФ-1, in a proportion of 5-7 % from ground weight. Working life of a ready ground with the catalyst – 7 ч. Viscosity of a ground should be 23–25 with at temperature 20 ° With on вискозиметру ВЗ-4. To dilute a ground it is possible solvent РЭ-11В or ксилолом.
9. Cool a body, spend wet grinding by a skin 55С 4-П, wash up water, blow compressed air and dry.
10. Зашпатлюйте, at necessity, rough places шпатлевкой МС-00-6 in the thickness no more than 0,3 mm. Thickened шпатлевку dilute ксилолом to the viscosity convenient for drawing.
11. Dry a body in a current of 30 mines at temperature 18–20 ° With, again grind зашпатлеванные surfaces a grinding skin 55С 4-П, wash out a body, blow compressed air and dry.
12. Isolate not painted surfaces of a body a dense paper, a sticky tape and establish it in the painting chamber.
13. Degrease painted surfaces uajt-spirit.
14. Open doors, a cowl, a cover of a luggage carrier and put краскораспылителем two layers of enamel МЛ-197 (with intermediate endurance of 7-10 mines) on internal painted surfaces of salon, a motor compartment, a luggage space, doorways, face surfaces of doors.
15. Put three layers of enamel МЛ-197 on external surfaces of a body with intermediate endurance of 7-10 minutes
16. Dry a body at temperature 90 ° With within one hour and cool under natural conditions.
17. Before use add in enamel of 4-5 % of catalyst DGU-70 or 10 % малеинового ангидрата in acetate. Viscosity of enamel should be 20 with at temperature 20 ° With on вискозиметру ВЗ-4. Dilute enamel with solvent Р-197, with the subsequent filtering through a grid №015К.
18. If it is necessary to remove an old complex covering, use смывку the joint venture-7. Put its brush 2–3 times, depending on a thickness of a paint and varnish covering.
20. Time of a softening of a covering смывкой 30–40 minutes the Brush or шпателем remove the softened covering.
21. Wipe a surface uajt-spirit for removal of the rests смывки, plentifully wash out water and dry a body.

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12.3.1. Polishing
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12.3.3. Colouring of separate details