VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
8. A running gear
9. A steering
10. Brake system
11. An electric equipment
12. A body
12.1. Features of the device
12.2. Repair of a skeleton of a body
12.2.1. Check and skeleton editing
12.2.2. Replacement of a forward wing
12.2.3. Replacement of a back wing
12.2.4. Roof replacement
12.2.5. Replacement of panels передка and a back
12.2.6. Repair of the deformed surfaces
12.3. Paint and varnish coverings
12.4. Anticorrosive protection of a body
12.5. Doors
12.6. A cowl, a luggage carrier cover, bumpers
12.7. Osteklenie bodies and a windscreen washer
12.8. The panel of devices
12.9. Seats
12.10. A heater
12.11. Possible malfunctions of a body, their reason and elimination methods
13. Features of repair
14. Appendices


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12.2.4. Roof replacement

Lines of welding of panels of a roof and передка

Points designate seams of contact welding.

Arrows specify places preliminary приварки by gas welding.

Lines of welding of panels of a roof and back

Points designate seams of contact welding.

Arrows specify places preliminary приварки by gas welding.

In the majority of emergency cases with roof damages, its replacement is required.

PERFORMANCE ORDER
1. Remove overlays of waste fillets, wind and back has flown down, an upholstery and roof accessories.
2. Having put a new roof on a body, define places of cabin of racks and lateral panels of a roof.
3. Cut down on a connection roof:
      – With panels of a frame of a wind window of a body;
      – With a cross-beam of a frame of a back window;
      – With боковинами bodies.
4. Cabin carry out on roof bends, having receded from edge of the panel of a roof of 8 mm.
5. Execute cabin of lateral panels of a roof, having receded from a marking upwards 10–15 mm.
6. Disconnect the panel of a roof from body elements, remove the remained strips of a roof and smooth out seats of a body and the new panel of a roof.
7. Отрихтуйте body elements in junctions with the panel of a roof also adjust in a place the new panel of a roof.
8. In the points shown in drawings by arrows, weld gas welding the roof panel on body elements:
      – To the panel of a wind window;
      – To lateral panels of a roof.

9. Check up landing of a roof and weld:
      – Contact welding with step of 40-50 mm to the panel of a frame of a wind window, to a cross-beam of a back window and to боковинам;
      – Gas welding to lateral panels of a roof.

10. In the absence of the kontaktno-welding car, gas welding or electric welding in the environment of carbonic gas is supposed.
11. After welding of the panel of a roof in backlashes between the panel and roof amplifiers, put glue and put sealing linings.

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12.2.5. Replacement of panels передка and a back