VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
8. A running gear
9. A steering
9.1. Features of the device
9.2. Survey, check and steering adjustment
9.3. The steering mechanism
9.3.1. Removal and installation
9.3.2. Dismantling and assemblage картера the steering mechanism
9.3.3. Check and repair
9.4. Draughts and spherical hinges of a steering drive
9.5. An arm of the pendular lever
9.6. Possible malfunctions of a steering
10. Brake system
11. An electric equipment
12. A body
13. Features of repair
14. Appendices


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9.3.2. Dismantling and assemblage картера the steering mechanism

Removal сошки

1 – stripper А.47043;

2 – a shaft сошки a steering;

3 – сошка;

4 – arm А.74076/R

Details of a reducer of the steering mechanism
1 – картер;
2 – сошка;
3 – the bottom cover картера;
4 – adjusting linings;
5 – an external ring of the bearing of a shaft of a worm;
6 – a separator with balls;
7 – a shaft сошки;
8 – the adjusting screw;
9 – an adjusting plate;
10 – a lock washer;
11 – a shaft of a worm;
12 – the top cover картера;
13 – a sealing lining;
14 – the shaft plug сошки;
15 – an epiploon of a shaft of a worm;
16 – a shaft epiploon сошки

The control of the moment of a friction of a worm a dynamometer

1 – a worm;
2 – head А.95697/5;
3 – a dynamometer 02.7812.9501;
4 – an arm of the stand for repair картера the steering mechanism;
5 – картер the steering mechanism

Dismantling

PERFORMANCE ORDER
1. Merge oil from картера the steering mechanism. Fix картер on arm А.74076/R with support А.74076/1.
2. Having turned away a nut of fastening the helmsman сошки 2 (fig. of the Detail of a reducer of the steering mechanism see) and having removed a spring washer, stripper А.47043 remove сошку (fig. Removal сошки see).
3. Having turned away fastening bolts, uncover 12 (fig. of the Detail of a reducer of the steering mechanism see) картера the steering mechanism together with the adjusting screw 8, an adjusting plate 9, a lock washer 10 and a counternut.
4. Take out from картера 1 shaft 7 сошки in gathering with a roller.
5. Having turned away fastening bolts, uncover 3 persistent bearings of a shaft of a worm together with adjusting linings 4.
6. Shaft 11 worms push out from картера an external ring 5 bearings and take out a shaft together with separators of 6 bearings.
7. Remove an epiploon 15 shaft of a worm and an epiploon 16 shaft сошки.
8. The adaptation 3 (оправкой 67.7853.9541) выпрессуйте an external ring of the top bearing 2 (1 – картер the steering mechanism).

Assemblage

PERFORMANCE ORDER
1. Assemblage of the steering mechanism spend on arm А.74076/R in sequence, return dismantling.
2. An external ring of the top bearing of a worm запрессовывайте оправкой 67.7853.9541, having rearranged a nozzle on the handle оправки an underside.
3. After installation of a worm in картер the steering mechanism and fastening of the bottom cover, check up by means of a dynamometer 02.7812.9501 and heads А.95697/5 (fig. the Control of the moment of a friction of a worm a dynamometer see) the moment of a friction of a shaft of a worm; it should be in limits 19,6–49 Н·см (2–5 кгс·см).
4. If the moment appears less specified, reduce a thickness of adjusting linings 2; if more – increase (1 – a bearing cover; 3 – a worm).
5. After shaft installation сошки check up absence of a backlash in gearing of a roller with a worm in positions of a shaft of the worm turned to the right and to the left on 30 ° from neutral position сошки.
6. A possible backlash in gearing eliminate the adjusting screw 2 (fig. the Cut картера the steering mechanism see) and tighten a counternut 3.
7. After backlash adjustment in gearing of a roller and a worm check up a dynamometer the moment of a friction of a shaft of a worm which should be equal 88,2–117,8 Н·см (9–12 кгс·см) at turn of a shaft of a worm on 30 ° both to the left, and to the right from average position and should decrease smoothly to 68,6 Н·см (7 кгс·см) at turn from a corner 30 ° against the stop.
8. Upon termination of assemblage check up angles of rotation сошки from neutral position which should make 32°10’±1 ° both to the left, and to the right against the stop сошки in heads of bolts, fill in in картер the steering mechanism of 0,215 l трансмиссионного oils ТАД-17и.

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9.3.3. Check and repair