VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
8. A running gear
8.1. A forward suspension bracket
8.2. A back suspension bracket
8.3. Shock-absorbers
8.3.1. Features of the device
8.3.2. Dismantling and shock-absorber assemblage
8.3.3. Check of a technical condition of details
8.4. Possible malfunctions of a running gear, their reason and elimination methods
9. A steering
10. Brake system
11. An electric equipment
12. A body
13. Features of repair
14. Appendices


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8.3.2. Dismantling and shock-absorber assemblage

PERFORMANCE ORDER
1. After an external sink fix the shock-absorber in a vice.
The prevention

Special sponges are applied to fastening of the shock-absorber and its details in a vice 67.7824.9513-001.


2. Having extended a shock-absorber rod against the stop, turn away a nut 29 (fig. Shock-absorbers of forward and back suspension brackets see) tank key А.57034/R, take out from the tank the working cylinder 21 with a rod 20 and its details. Release the tank from a vice and merge from it a liquid.
3. A key 67.7824.9513-005 take out directing plug 23 rods from the working cylinder. Take out from the cylinder a rod 20 in gathering with the piston and other details and merge a liquid. Cautiously, special оправкой beat out from the cylinder the case 2 valves of compression in gathering with details.
4. Enclose a rod with the piston in sponges, clamp in a vice and turn away a nut 8 valves of return. Remove the piston 10 with valves (перепускным and returns), directing plug 23, an epiploon 26 rods, a holder 25 epiploons and other details.
The prevention

At the shock-absorber of a forward suspension bracket for convenience of survey of a surface of the rod covered with a casing, it is recommended to press a casing also.


5. Disassemble the compression valve for what remove a holder 6, and then consistently take out from the case 2 spring 5, a plate 7 and disks of the valve 3 and 4.
6. Shock-absorber assemblage spend in sequence, return dismantling, taking into account the following:
      – After assemblage of the valve of compression be convinced available a free wheeling of a plate 7 and valve disks;
      – A holder 6 напрессовывайте on the case 2 special оправкой;
      – The compression valve запрессовывайте in the cylinder оправкой 67.7824.9513-004;
      – For simplification of assemblage of the details located on a rod, use directing 67.7824.9513-003;
      – The throttle disk 15 forward shock-absorbers has three grooves on external diameter, and a throttle disk of the back shock-absorber – six;
      – A spring of the valve of return of the forward shock-absorber омедненная, the back shock-absorber – without a covering;
      – A nut of the valve of return tighten the moment 11,7–14,7 Н·м (1,2–1,5 кгс·м);
      – A tank nut tighten at completely put forward rod a key 67.7824.9513-002 (the moment of a tightening 68,6–88,2 Н·м (7–9 кгс·м).

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8.3.1. Features of the device
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8.3.3. Check of a technical condition of details