VAZ 2101, 2102
1. Specifications
2. Operation and service
3. The engine
3.1. Features of the device
3.2. Possible malfunctions of the engine, their reason and elimination methods
3.3. Removal and engine installation
3.4. Engine dismantling
3.5. Engine assemblage
3.6. Bench tests of the engine
3.7. Engine check on the car
3.8. The block of cylinders
3.9. Pistons and rods
3.9.1. Features of the device
3.9.2. Выпрессовка a piston finger
3.9.3. Clearing
3.9.4. Piston selection to the cylinder
3.9.5. Backlash check between the piston and a finger
3.9.6. Check of backlashes between piston flutes and rings
3.9.7. Backlash check between loose leaves of a rod and cranked shaft
3.9.8. The control of weight of pistons
3.9.9. Assemblage of shatunno-piston group
3.9.10. Check запрессовки a finger
3.9.11. Parallelism of axes of the bottom head of a rod and a piston finger
3.10. A cranked shaft and a flywheel
3.11. A head of cylinders and клапанный the mechanism
3.12. A camshaft and its drive
3.13. Cooling system
3.14. Greasing system
4. Fuel system
5. Ignition system
6. Start and gymnastics system
7. Transmission
8. A running gear
9. A steering
10. Brake system
11. An electric equipment
12. A body
13. Features of repair
14. Appendices


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3.9.8. The control of weight of pistons

The scheme of removal of metal from the piston for adjustment of its weight

Arrows specify places on which it is possible to delete metal.

On weight pistons of one engine should not differ from each other more, than
On ±2,5

If there is no complete set of pistons of one weight group, it is possible to remove a part of metal on the basis of lugs under a piston finger. I will eat metal, however, should not exceed 4,5 mm on depth concerning nominal height of the piston (59,40 mm), and on width 66,5 mm are limited in diameter.


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3.9.7. Backlash check between loose leaves of a rod and cranked shaft
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3.9.9. Assemblage of shatunno-piston group